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New 2024 Explosives Regulations on Mining Health and Safety

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The new Explosives Regulations 2024 are critical for ensuring safety in South Africa’s mining industry, which is essential to the country’s economy, contributing significantly to GDP and employment. However, the mining sector remains one of the most hazardous due to the extensive use of explosives in daily operations. These regulations introduce new legal frameworks to address the safety challenges, aiming to improve the health and safety conditions of workers and protect the surrounding environments where explosives are used.

Introduction to 2024 Explosives Regulations

Thembelani Waltermade Nxesi

The new regulations, effective from July 23, 2024, were introduced by Thembelani Waltermade Nxesi, the Minister of Employment and Labour, in terms of section 43 of the Occupational Health and Safety Act, 1993 (Act No. 85 of 1993). This update supersedes the Explosives Regulations of 2002, setting higher standards for explosive-related activities, particularly in the mining sector, where the risk of accidents is high.

The Explosives Regulations 2024 are comprehensive, covering a wide range of safety practices, from the licensing of explosives workplaces to the strict supervision of explosive materials, making them directly applicable to mining operations in South Africa.

Scope and Applicability of Explosives Regulations

These regulations apply to all employers, contractors, and users who operate an explosives workplace for the purposes of manufacturing, testing, storing, or using explosives. In the context of mining, this includes all activities related to the use of explosives for blasting, drilling, and excavation. One significant update in the 2024 regulations is the introduction of new classifications for explosives, ensuring that only authorized explosives are used in South African mining operations. One significant update in the 2024 regulations is the introduction of new classifications for explosives, ensuring that only authorized explosives are used in mining environments.

Key Changes in the 2024 Explosive Regulations for Mines

The mining industry, particularly underground mining, must adhere to several key provisions under the Explosives Regulations 2024:

  • Licensing of Explosives Workplaces: All mines using explosives must apply for a license for their explosives workplaces, ensuring compliance with safety regulations. This includes providing detailed plans of the workplace, including storage areas and safety distances​.
  • Danger Areas and Buildings: Strict guidelines govern the demarcation and use of danger areas and buildings in the mining sector. Danger areas must be fenced and equipped with hazard warning signs to prevent unauthorized access. Only authorized personnel may enter these areas under the supervision of the Explosives Manager​.
  • Emergency Preparedness: The regulations mandate the creation and implementation of emergency plans, which should include evacuation procedures in the event of an accident involving explosives. These plans must be practiced at least once a year.

Detailed Explosives Regulations Requirements for Mining Operations

Licensing and Supervision of Explosives Workplaces

Mining operations must follow a structured process for licensing explosives workplaces. This includes submitting detailed risk assessments, site plans, and compliance with South African Police Service (SAPS) regulations on magazine storage​.

The Explosives Manager plays a crucial role in ensuring compliance with these regulations. This individual must hold a valid certificate of competence and be responsible for overseeing the safe handling and storage of explosives in the mine. The Explosives Manager is also responsible for ensuring that all employees are trained in the safe handling of explosives and the potential risks involved.

Additionally, the regulations allow for the appointment of multiple supervisors to assist in ensuring safety, particularly in larger mining operations. This hierarchy ensures that all aspects of explosives handling in South African mines are supervised at all times.

Handling, Storage, and Safety of Explosives

The 2024 Explosives Regulations for Mining place a heavy emphasis on the safe handling and storage of explosives in mines. Key aspects include:

  • Safe Handling: Explosives or their ingredients must remain free of foreign material that could cause an unintended ignition or explosion. The regulations also require immediate cleanup of any spillage of explosives, with specific instructions for disposal​.

  • Storage Containers and Transport: Only approved containers must be used for transporting explosives. Mines are required to ensure that these containers are well-maintained, clean, and fit for purpose. Vehicles used to transport explosives must only be left unattended in designated safe areas.
  • Temperature Control: In the storage and use of explosives, temperature control plays a critical role. The Explosives Manager is responsible for ensuring that both the explosives and the ambient conditions inside storage facilities remain within safe limits to prevent accidental ignition​.

The handling of non-detonatable and non-sensitised explosives, such as certain types of ammonium nitrate, is also tightly regulated. These materials require additional oversight to prevent them from becoming hazardous during use in mining operations​.

Safety Distances and Compliance in Mines

A crucial aspect of the new regulations is the emphasis on safety distances between danger buildings and other structures. These distances, laid out in Annexure 1 of the regulations, must be strictly adhered to by mining operators​.

For example:

  • Class 1.1 Explosives require a safety distance of 500 meters.
  • Class 1.5 Explosives, which are less volatile, require only 50 meters​.

The safety distances are designed to prevent any accidental ignition or explosion from affecting other buildings or workers in the vicinity of explosive storage areas.

Below is a visual representation of the safety distances for different classes of explosives:

Bar graph showing safety distances for different classes of explosives in mining, as per 2024 Explosives Regulations.
Figure: Safety distances for different classes of explosives in mining under the 2024 Explosives Regulations, ranging from Class 1.1 to Class 1.6.

Radio Frequency Guidelines and Mining

Modern mining operations often rely on various radio frequency (RF) devices for communication, monitoring, and control systems. The Explosives Regulations 2024 introduce detailed guidelines on the use of RF devices in danger areas where explosives are stored or used. RF devices, such as radios or Bluetooth transmitters, can inadvertently trigger explosions if not properly managed. The regulations require a risk assessment for any RF devices being introduced into danger areas, including the creation of exclusion zones to prevent interference with the explosives​.

For example, the Effective Radiated Power (ERP) of an RF device determines the size of the exclusion zone around the device to ensure it does not interfere with sensitive explosives​. This regulation helps prevent accidental detonations in underground mining operations in South Africa where RF devices are commonly used.

2024 Explosives Regulations’ Impact on the Mining Sector

The 2024 regulations are expected to have a significant impact on mining operations:

  • Increased Costs for Compliance: Mines will need to invest in new safety protocols, equipment, and training to meet the requirements of the updated regulations. This includes the cost of appointing certified Explosives Managers and implementing radio frequency exclusion zones​.
  • Improved Worker Safety: The focus on stricter handling procedures, mandatory safety distances, and enhanced emergency preparedness will lead to a safer working environment for mine workers. This is a critical step forward in reducing accidents related to explosives​.
  • Higher Penalties for Non-Compliance: Mines that fail to comply with these new regulations risk severe penalties.

What are the penalties for non-compliance?

The penalties for non-compliance with the Explosives Regulations 2024 are clearly outlined and designed to ensure that all mining operators adhere to the new safety standards. If a mining operation or any individual fails to comply with the regulations, they face the following penalties:

  • Fines: A person or entity found guilty of violating the regulations may be liable for a fine of up to R8000 per offense. This fine applies to violations such as improper storage, handling, or use of explosives​.
  • Imprisonment: Non-compliance may also result in imprisonment for a period not exceeding 12 months. This can be applied for serious violations that put the safety of workers and the public at risk​.
  • Additional Fines for Continued Offenses: In cases where non-compliance continues, the guilty party may face additional fines of R800 per day for each day that the violation continues. This can accumulate quickly, creating a significant financial burden for operators who fail to rectify the issue​.
  • Imprisonment for Continuous Offenses: In addition to the fines, continued non-compliance could also lead to further imprisonment, with an additional day of imprisonment for every day the offense continues, though the total period of imprisonment will not exceed 90 days​.

These penalties underscore the importance of full compliance with the Explosives Regulations 2024. The strict fines and potential imprisonment serve as a deterrent for non-compliance, ensuring that mining operators and those handling explosives adhere to the highest safety standards.

A Safer Future for Mining in South Africa

The introduction of the Explosives Regulations 2024 represents a pivotal moment for improving safety in South Africa’s mining sector. With stricter controls, enhanced training, and improved emergency protocols, the regulations aim to significantly reduce the risks associated with the use of explosives in mines.

Compliance is not only a legal requirement but a moral responsibility for mine operators to ensure the well-being of their workforce and surrounding communities. By adhering to these regulations, South Africa’s mining sector can continue to thrive while prioritizing the health and safety of all involved.

For more information on Explosives Regulations 2024, you can access the official government guidelines here.

Bishop Fraser Attorneys are experts in mining and environmental law. We can help ensure your mining operations meet all the requirements of the Explosives Regulations 2024 while safeguarding your business from legal liabilities. Whether you need advice on regulatory compliance, help with licensing, or legal defence in cases of non-compliance, our team is here to assist. Contact us today to protect your business and workforce—because safety should never be compromised.

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